AeroCare

Welcome to AeroCare, the UK’s specialist portal for drone and light-aircraft maintenance, safety checks, and performance tuning. Whether you operate photography drones over London, agricultural UAVs in East Anglia, or microlight aircraft in the Lake District, AeroCare provides step-by-step repair guides, troubleshooting videos, and regulatory updates tailored to UK CAA requirements. Use our interactive Fault Finder to diagnose issues—from motor vibration to GPS drift—and get instant parts recommendations. Explore our network of approved service centres across England, Scotland, Wales, and Northern Ireland for depot repairs or on-site support. Keep your fleet airworthy, compliant, and mission-ready with AeroCare.

Who are you?

AeroCare was founded in 2022 by a team of aerospace engineers, certified drone pilots, and aircraft maintenance technicians who saw a growing need for reliable, specialist support in the UK’s burgeoning unmanned-aviation and light-aircraft sectors. As commercial drone operations expanded—film crews in London, surveyors in Scotland, precision agriculture in East Anglia—operators faced long lead times, inconsistent repair quality, and complex CAA regulations. AeroCare bridges this gap by offering comprehensive maintenance resources, approved repair workflows, and an accredited network of service centres.
Our core values are safety, transparency, and technical excellence. All our maintenance procedures align with the UK Civil Aviation Authority’s PART-107 guidance for UAVs and BCAR Section “S” for microlight and small aircraft. Our technicians hold EASA Part-66 Light Aircraft Maintenance Engineer (LAME) credentials, GVC (General VisualLine of Control) drone pilot licences, and UK CAA permissions. We maintain a stocked inventory of OEM and premium aftermarket parts—motors, ESCs, flight controllers, airframes, avionics modules—to ensure rapid turnarounds.
AeroCare’s digital platform delivers peer-reviewed repair manuals, fault-diagnosis flowcharts, and calibration tutorials. We partner with leading manufacturers—DJI, Autel, Yuneec, Flight Design—to provide genuine parts and firmware updates. Our “AeroExpress” depot service guarantees 48-hour turnaround on common repairs; our mobile FieldTech teams deploy anywhere in the UK for on-site inspections and minor fixes. For fleet operators, we offer bespoke maintenance contracts, digital log-book management, and predictive-maintenance analytics that minimise downtime.

Beyond technical services, AeroCare fosters community and compliance. We host monthly webinars on CAA regulatory changes, best-practice maintenance, and emerging UAV technologies. Our forum connects operators, engineers, and instructors to share tips and resolve issues. By combining rigorous aerospace-grade processes with UAV-industry agility, AeroCare ensures your drones and light aircraft remain safe, compliant, and performing at their best—wherever you fly in the UK.

Our edge

  • CAA-Compliant Maintenance Protocols

    AeroCare’s repair and inspection procedures adhere strictly to UK Civil Aviation Authority regulations—PART-107 for remotely piloted aircraft and BCAR Section “S” for microlight aeroplanes. Each maintenance task is documented in a step-by-step Work Instruction (WI) that references the relevant CAA Airworthiness Notice or CAP publication. Pre- and post-maintenance checklists ensure no step is missed: structural integrity, control-surface rigging, engine/motor bench tests, avionics calibration, and flight-control software validation. Our digital log-book templates automatically record compliance data—component serials, torque settings, calibration certificates—so you pass audits without stress.

  • Rapid-Turnaround Depot & Field Service

    With five AeroCare depots located near major UK airports—Heathrow, Manchester, Glasgow, Belfast, Exeter—we guarantee most standard drone and microlight repairs within 48 hours of receipt. Depots stock common spares—brushless motors, ESCs, flight controllers, propellers, pneumatic seals—enabling immediate replacement. For urgent needs, our AeroExpress service expedites diagnostics, parts installation, and flight-testing, with real-time tracking via our portal. Our FieldTech mobile teams provide on-site inspections and minor repairs anywhere in the UK, from remote Welsh valleys to offshore platforms, minimising downtime for critical operations.

  • Expert Firmware Tuning & Calibration

    Performance optimisation demands precise calibration of flight-control firmware, IMU sensors, and engine management units. AeroCare’s specialists adjust PID loops, compass-motor interference settings, and gimbal stabilization parameters using manufacturer SDKs and proprietary tuning algorithms. We perform vibration analysis with high-precision accelerometers and balance propeller assemblies to <0.02 g residual vibration. Calibration extends to barometric altimeters, pitot-static systems on microlights, and LiDAR/photogrammetry payload alignment on drones. Post-tuning flight trials and data-log reviews verify improvements in stability, flight time, and mapping accuracy.

  • Genuine OEM & Premium Parts Inventory

    We stock and install only genuine OEM components or vetted high-performance aftermarket alternatives tested to equal or exceed manufacturer standards. Our inventory includes DJI drivetrain modules, Autel propeller sets, Rotax engine spares, and certified avionics from Garmin and Dynon. Each part is traceable via batch numbers and accompanied by a 12-month warranty. Our procurement team negotiates volume discounts to keep costs competitive, and our secure warehouse management system ensures parts authenticity and rapid dispatch. This commitment to quality parts underpins the reliability and safety of every repair.

  • Predictive Maintenance Analytics

    AeroCare’s cloud-based Fleet Analytics Dashboard aggregates operational data—flight hours, motor temperature logs, battery cycle counts, vibration spectra—across your entire UAV or microlight inventory. Machine-learning models detect emerging failure patterns, forecast component wear, and recommend maintenance before in-flight issues occur. Customisable alert thresholds notify you when a motor’s vibration exceeds safe limits or an airframe’s flight cycles approach overhaul intervals. By shifting from reactive to predictive maintenance, operators reduce unscheduled downtime by up to 60% and extend asset lifespans by 25%.

  • Training, Certification & Technical Support

    We offer CAA-approved training courses for drone pilots (GVC) and microlight maintenance engineers (EASA Part-66 LAME). Our curriculum covers air law, human factors, aircraft technical knowledge, and practical workshops. Graduates receive nationally recognised certificates and ongoing professional development credits. AeroCare’s 24/7 technical support hotline—staffed by licensed engineers—provides immediate assistance for in-field troubleshooting. Subscribers also gain access to our knowledge base of repair bulletins, service-letter archives, and monthly regulatory update webinars.
Our solutions
Full-Service Drone Repairs
Our drone repair service covers everything from cracked frames and motor rebuilds to flight-controller board-level rework and sensor recalibration. We begin with a detailed incoming inspection—visual, electrical, and functional tests—then provide a transparent quote. Repairs use solder-reflow stations for microelectronics, vibro-balancers for rotors, and environmental chambers for sensor characterization. Each unit undergoes a comprehensive flight-test protocol post-repair, including hovering, waypoint navigation, and payload operation. You receive a digital Service Report documenting all work, parts installed, test logs, and updated maintenance schedule.
Light-Aircraft Overhaul & Annual Inspection
For microlights and small piston aircraft, AeroCare performs annual Permit to Fly inspections per BCAR Section “S.” Services include structural inspection using non-destructive testing (ultrasonic, dye penetrant), engine teardown and overhaul (compressor borescope, cylinder leak-down tests), control-cable tensioning, and avionics bench-testing. We liaise with the CAA for Permit renewals and log-book endorsement. Overhaul packages can be customised—engine, propeller, avionics—and include a detailed airworthiness certificate submission, ensuring legal compliance and safety.
On-Site Field Maintenance & Calibration
Our FieldTech teams travel to your site with portable diagnostic rigs, spare-parts kits, and calibration tools to perform in-situ maintenance. Typical assignments include compass calibration, vibration balancing, firmware updates, and minor airframe repairs. Field reports are uploaded to your account in real time, and parts replaced are automatically ordered and invoiced through the portal. This service is ideal for offshore inspections, agricultural surveys, or remote film shoots where returning to base is impractical.
Custom Upgrade & Retrofit Packages
Enhance your UAV or microlight with performance upgrades: high-torque motors, carbon-fibre propellers, extended-life batteries, advanced GPS/RTK modules, and night-vision payloads. Our engineering team evaluates weight-balance impacts, power budgets, and airframe compatibility. Retrofits are executed under controlled conditions with structural reinforcements as needed. Each upgrade includes bench validation, flight certification, and updated documentation for CAA records.
Fleet Management & SLA Contracts
Large-scale operators can subscribe to our Service Level Agreements (SLAs), which bundle scheduled maintenance, priority repair turnaround, parts provisioning, and analytics access. SLAs guarantee response times—from 4 hours for critical faults to 48 hours for standard repairs—and include quarterly performance reviews. Our Fleet Dashboard tracks SLA metrics, maintenance history, and cost summaries, enabling you to budget precisely and ensure maximum fleet availability.
Regulatory Compliance & Consultancy
Navigating UK aviation regulations can be complex. AeroCare’s consultancy service assists with CAA permissions—GVC applications for commercial drones, Permit to Fly renewals for microlights—and safety-case development. We prepare operations manuals, maintenance control procedures, and safety management system (SMS) documentation. Our experts represent you in CAA reviews, address airworthiness queries, and update your procedures to reflect regulatory changes, ensuring uninterrupted legal compliance.

Contact

Address:

The Hollows, Canonbie DG14 0XD, UK

Email:

aerocare@gmx.com

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